decentralized manufacturing

SMART Giga

SMART Giga

Discover the driving force behind Autoport Power. With over 6 years of dedicated research and development, we have honed our expertise in crafting advanced manufacturing technologies. From establishing a robust global supply chain spanning from the mine to mobility, to pioneering groundbreaking electric mobility and energy storage solutions, we are committed to innovation. Our integrated cell manufacturing approach ensures seamless quality and performance every step of the way, powering the future of sustainable transportation and energy storage.

About Us

Giga Factory

Our commitment to sustainability is deeply embedded within the SMART Giga Factory. From energy-efficient systems to the responsible use of resources, our facility is designed with environmental stewardship in mind.

The SMART Giga Factory is poised to set new industry standards, providing a future-proof solution to meet the ever-growing demand for Lithium-Ion Batteries in electric mobility and energy storage. Through our unwavering dedication to innovation and technological excellence, we aim to propel the transition towards a cleaner, more sustainable energy future.

Manufacturing 4.0

The 4th Industrial Revolution 

The SMART Giga Micro Factory combines the principles of Manufacturing 4.0 with the concept of a micro factory to create a groundbreaking production environment. It leverages advanced digital technologies, automation, and connectivity to optimize manufacturing processes and achieve maximum efficiency. The Giga Micro Factory embraces the Fourth Industrial Revolution by integrating artificial intelligence, Internet of Things, big data analytics, and robotics into its operations.

At its core, the SMART Giga Micro Factory aims to revolutionize traditional manufacturing practices by enabling real-time data exchange, predictive analytics, and intelligent decision-making. By interconnecting machines, devices, and systems, it creates a networked ecosystem that streamlines operations, enhances productivity, and reduces costs. This digital integration enables seamless communication, monitoring, and control of the production process, resulting in improved quality control, reduced downtime, and increased flexibility.

Through the adoption of robotics and automation, the Giga Micro Factory optimizes repetitive tasks and facilitates human-robot collaboration to achieve higher productivity levels. Additionally, it employs AI algorithms to analyze vast amounts of data, enabling predictive maintenance, optimizing resource allocation, and driving continuous process improvement.

What is SMART Giga Factory

manufacturing technology

AUTOMATION

Robotic automation is being used in battery manufacturing to improve production efficiency, reduce costs, and ensure consistent quality. With the rising demand for electric vehicles and other battery-powered devices, battery manufacturers are under pressure to scale up production while maintaining high levels of quality and safety.
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aI + ML

Artificial Intelligence (AI) has emerged as a transformative force in the manufacturing industry, revolutionizing the way products are designed, produced, and optimized. AI-driven technologies have found widespread applications across various manufacturing processes, enabling significant improvements in efficiency, productivity, and quality.
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NANO TECH

Nanotechnology is playing an increasingly important role in battery manufacturing as it allows for the development of batteries with higher energy density, faster charging rates, and longer lifetimes. Nanotechnology involves manipulating matter at the nanoscale, typically at the scale of 1-100 nanometres.
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SMART Giga

Advantage

Manufacturing 4.0

Automation & Robotics

Manufacturing 4.0 can lead to more efficient and sustainable production, as well as improved product quality.
M 4.0 can help battery manufacturers optimize their production processes, reduce costs, and improve product quality. By integrating digital technologies into the manufacturing process, manufacturers can increase efficiency, reduce waste, and improve sustainability.

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Modular

Fast Scalability

Automotive industry, modular manufacturing is used to produce different vehicle models by combining and reconfiguring modules . 
help reduce lead times by allowing manufacturers to produce products in smaller batches. This can be particularly useful in industries where demand for products is highly variable or where products have a short life cycle

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Closed Loop

Reduce>Recycle>Reuse

The goal of closed-loop manufacturing is to create a circular economy where products are designed, manufactured, used, and then recycled or reused in new products.
In closed-loop manufacturing, the emphasis is on reducing waste and improving efficiency throughout the entire product lifecycle. This includes the design of products, the selection of materials, the manufacturing process, and the end-of-life management of products.

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pioneering the disruptive manufacturing process for energy storage. Our SMART Micro factories are completely automated, connected & digitized which can be scaled up to meet demand and work autonomously .

smart giga

revolution

SMART GIGA Factory

SMART GIGA

Innovation

SMART GIGA factories are versatile, highly-automated factories that enable lean manufacturing and boost the rate of innovation by integrating several functions. Being a SMART automated setup, our factories enables several tests and iterations to be performed on a small scale without impacting the time and cost. Whereas, in a traditional factory establishment, the impact of time and cost on several iterations would be huge.

cost

SMART factories are modular factories that require less floor space compared to traditional large factories. Hence, the energy consumption and raw material consumption of the factory is less, thus creating reduced waste and emissions. This positively impacts the operating energy, environmental energy, and processing energy of the factory, ensuring cost savings. In addition, microfactories also cuts down on labor costs.

productivity

SMART factories require a small team of skilled workforce for functioning and does not depend on huge manual labor. In addition to the agility and high automation levels of microfactories, the engagement level of workers is also very high, which naturally boosts their morale towards work, thereby increasing productivity. Workers in the factory have the freedom to try out new methods apart from the standardized ones.

customization

 Customizationof products is becoming a new trend in the manufacturing sector, both in the industrial and commercial space. This trend is driving manufacturers toward SMART factory space, as it provides high-mix, low-volume manufacturing capability, wherein products can be customized and manufactured on-demand. The level of customization could range from small-batch with the current trend to individualization.

modular

Modular manufacturing revolutionizes battery production by breaking it into smaller, specialized units. Each module focuses on a specific aspect of battery assembly, enhancing efficiency and quality control. This approach streamlines production, reduces costs, and enables rapid scalability to meet growing demands for energy storage solutions, driving innovation in renewable energy sectors.

economics

Modular manufacturing in battery production yields significant economic benefits. By enhancing efficiency, it lowers production costs, making batteries more affordable for consumers. Additionally, it creates job opportunities in specialized fields and stimulates economic growth through increased demand for renewable energy technologies, positioning economies for sustainable development and reduced reliance on fossil fuels.

decentralized production model

Hub & Spoke

Hub and spoke manufacturing is particularly advantageous, with  diverse product portfolios, geographically dispersed markets, or complex supply chains. By leveraging the strengths of both centralized and decentralized operations, this model offers a balance between efficiency, flexibility, and risk mitigation, contributing to overall operational success.

Cathode + Anode

We manufacture electrode for Cathode/Anode in-house with an installed capacity of 1 GWh / Year. 

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Cell Fab

Our CellFab can produce an annual output of 500 MWh at each of our facility. scalable on demand 

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The process > formulation

Formulation

materials undergo precise preparation processes, such as mixing, coating, and drying, to achieve the desired chemical and physical properties. This stage is crucial for enhancing the overall efficiency of the electrode.

the process > coating

Coating Technology

Our state-of-the-art coating technology ensures uniform and consistent application of active materials onto the electrode surfaces. This precision is key to maximizing energy density and improving the overall performance of the ACC.

the process > calendering

Calendering and Compaction

The electrodes go through calendering and compaction processes to achieve the required thickness and density. This step enhances structural integrity and promotes efficient ion conductivity within the cell.

the process > assembly

Assembly

The electrodes are meticulously assembled, creating the core structure of the ACC. This stage involves precise layering and alignment to optimize the cell’s electrochemical performance.

cell fabrication

 Advanced Chemistry Cell (ACC) fabrication process, where cutting-edge technology converges with precision engineering to create the energy solutions of tomorrow.

The process > design

Innovation in Cell Design

Our commitment to innovation extends to cell design, incorporating the latest advancements for enhanced efficiency, safety, and sustainability.

the process > assembly

Stack Assembly

Electrodes are strategically stacked, creating the core structure of the ACC. This phase involves precise layering and alignment to maximize electrochemical performance and overall efficiency.

the process > electrolyte

Electrolyte Integration

Our advanced electrolyte is carefully integrated into the cell, enhancing ion conductivity and ensuring optimal electrochemical reactions. This step is fundamental to achieving high-performance energy storage.

the process > sealing

Sealing Process

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the process > testing

Formation and Testing

The fabricated cell undergoes a formation process, conditioning it for optimal performance. Rigorous testing follows, examining key parameters such as capacity, voltage, and cycle life to meet our stringent quality standards.

final product

Quality Control and Certification

Every ACC undergoes rigorous quality control measures, adhering to industry standards and regulations. Certifications validate the reliability, safety, and performance of each cell.

Quality Control

Rigorous quality control measures are implemented throughout the manufacturing process. Advanced testing methods and inspections ensure that each electrode meets our stringent standards for performance, safety, and reliability.

Sustainability

We prioritize sustainability by implementing eco-friendly practices in our manufacturing processes. This includes the responsible sourcing of materials and the adoption of energy-efficient technologies.

Accountability

Product traceability is a systematic process that enables the tracking and documentation of our product’s journey from its origin through various stages of production, distribution, and delivery to the end consumer. This ensures transparency, quality control, and compliance with regulatory standards.

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